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718 lines
28 KiB
718 lines
28 KiB
using System;
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using System.Collections.Generic;
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using System.Linq;
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using System.Text;
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using QMAPP.FJC.Entity.Basic;
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using QMAPP.FJC.Entity.Operation;
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using QMAPP.FJC.DAL.Operation;
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using QMAPP.FJC.Entity;
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using QMAPP.FJC.BLL.Basic;
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using QMFrameWork.Data;
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using QMAPP.FJC.DAL.Injection;
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using QMAPP.FJC.Entity.Injection;
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using QMFrameWork.Common.Task;
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using QMFrameWork.Log;
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using QMAPP.FJC.Entity.QT;
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using QMAPP.FJC.DAL.QT;
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using QMAPP.FJC.DAL.Basic;
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using QMAPP.MD.DAL;
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using QMAPP.MD.Entity;
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namespace QMAPP.FJC.BLL.Process
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{
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/// <summary>
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/// 加工操作处理类
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/// 作者:闫永刚
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/// 日期:2015-05-28
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/// </summary>
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public class OperateProcess
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{
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#region IProcess 成员
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public void Process(MachineInfo machine, List<ParameterConfig> parConfigList)
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{
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MainDAL mainDal = new MainDAL();
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ProductDAL productDal = new ProductDAL();
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try
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{
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#region 获取加工记录
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List<MainOperation> listOperate = new List<MainOperation>();
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MainOperationDAL modal = new MainOperationDAL();
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var moldNumber = "1";
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if (machine.PROCESSTYPE == EnumGeter.ProcessType.jiaozhu.GetHashCode().ToString())
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{
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moldNumber = parConfigList.First(o => o.COLUMNCODE.Contains("MCNO")).PARAVALUE.ToString();
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}
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MainOperation condition = new MainOperation()
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{
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OPERATESTATE = EnumGeter.OPERATESTATE.OPERATING.GetHashCode().ToString(),
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PROCESSTYPE = machine.PROCESSTYPE,
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MACHINECODDE = machine.MACHINECODDE,
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MOLDNUMBER = moldNumber,
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PRODUCELINE = machine.PRODUCELINE
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};
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//获取正在加工中的加工记录
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List<MainOperation> mainOperatingList = modal.GetList(condition)
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.OrderByDescending(o => o.CREATEDATE).ToList<MainOperation>();
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#endregion
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//加工操作
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if (mainOperatingList.Count > 0)
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{
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List<ProductInjection> addInjectItemList = new List<ProductInjection>();
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//获取加工工序记录
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MainOperation mainOpe = mainOperatingList[0];
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using (MutexLock stockLock = new MutexLock(machine.MACHINECODDE + ":Complete"))
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{
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#region 处理本体或是产品对象
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//初始化本体对象
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Main mainObj = new Main();
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//初始化零件对象
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Product product = new Product();
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//判断加工工序产品的产品类别，获取对应的对象
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if (mainOpe.PRODUCTTYPE == EnumGeter.ProductType.benti.GetHashCode().ToString())
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{
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LogManager.LogHelper.Info(new LogInfo() { Info = machine.MACHINECODDE + "Test-2:" + System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") });
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//获取本体对象
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mainObj = mainDal.Get(new Main() { PID = mainOpe.PDID });
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LogManager.LogHelper.Info(new LogInfo() { Info = machine.MACHINECODDE + "Test-2:" + System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") });
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}
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else
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{
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//获取产品对象
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product = productDal.Get(new Product() { PID = mainOpe.PDID });
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}
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#endregion
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#region 如果浇注操作关联浇注投料信息
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if (machine.PROCESSTYPE == EnumGeter.ProcessType.jiaozhu.GetHashCode().ToString())
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{
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LogManager.LogHelper.Info(new LogInfo() { Info = machine.MACHINECODDE + "Test-3:" + System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") });
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InjectionRecorderDAL injectDal = new InjectionRecorderDAL();
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List<InjectionRecorder> list = injectDal.GetCastLastRecorder(new InjectionRecorder()
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{
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MACHINECODDE = machine.MACHINECODDE,
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});
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if (list.Count > 0)
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{
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foreach (var inRecorder in list)
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{
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#region 零件投料关联记录
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ProductInjection proInject = new ProductInjection();
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proInject.PID = Guid.NewGuid().ToString();
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proInject.IPID = inRecorder.PID;
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proInject.MPPID = mainObj.PID;
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proInject.MATERIALNAME = inRecorder.MATERIALNAME;
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proInject.MATERIALCODE = inRecorder.MATERIALCODE;
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proInject.MATERIALTYPE = inRecorder.MATERIALTYPE;
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proInject.MATERIALBATCH = inRecorder.MATERIALBATCH;
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proInject.MATERIALCODE = inRecorder.MATERIALCODE;
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proInject.INJECTIONINDEX = inRecorder.INJECTIONINDEX;
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proInject.INJECTIONTERMINAL = inRecorder.INJECTIONTERMINAL;
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proInject.USEDWEIGHT = 0;
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proInject.CREATEDATE = System.DateTime.Now;
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proInject.CREATEUSER = inRecorder.CREATEUSER;
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proInject.UPDATEUSER = inRecorder.UPDATEUSER;
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addInjectItemList.Add(proInject);
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#endregion
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}
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}
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LogManager.LogHelper.Info(new LogInfo() { Info = machine.MACHINECODDE + "Test-3:" + System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") });
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}
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#endregion
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#region 加工结果
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//目前只对冷刀弱化判断最后的加工结果
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string productState = EnumGeter.PRODUCTSTAUTS.QUALIFIED.GetHashCode().ToString();
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if (mainOpe.PROCESSTYPE == EnumGeter.ProcessType.lengdaoruohua.GetHashCode().ToString())
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{
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List<ParameterConfig> resultList = parConfigList.Where(o => o.COLUMNCODE.ToUpper() == "RESULT")
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.ToList<ParameterConfig>();
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if (resultList.Count == 0)
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{
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productState = EnumGeter.PRODUCTSTAUTS.CANCEL.GetHashCode().ToString();
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}
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else
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{
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ParameterConfig resultPC = resultList.First();
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//2016-5-31闫永刚 由于冷刀设备有时候取不到加工结果，同时切割成功，所以暂时将得到NOK的值设置加工失败
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//当没有获取到加工结果时，不确定是否切割成功
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//if (resultPC.PARAVALUE == null )
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//{
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// productState = EnumGeter.PRODUCTSTAUTS.CANCEL.GetHashCode().ToString();
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//}
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if (resultPC.PARAVALUE != null && resultPC.PARAVALUE.ToString().Trim() == "NOK")
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{
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productState = EnumGeter.PRODUCTSTAUTS.CANCEL.GetHashCode().ToString();
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}
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}
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}
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LogManager.LogHelper.Info(new LogInfo() { Info = machine.MACHINECODDE + "Test-4:" + System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") });
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#endregion
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#region 获取一下道工序
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//获取当前工序设置信息
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ProcessSetBLL processSetBLL = new ProcessSetBLL();
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//该产品的下一道工序信息
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ProcessSet nextSet = processSetBLL.GetNextProcess(new ProcessSet()
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{
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PRODUCTTYPE = mainOpe.PRODUCTTYPE,
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PRODUCELINE = mainOpe.PRODUCELINE,
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PROCESSTYPE = mainOpe.PROCESSTYPE
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});
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#endregion
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#region 本体或是产品信息
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if (mainOpe.PRODUCTTYPE == EnumGeter.ProductType.benti.GetHashCode().ToString())
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{
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#region 工序设置
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if (nextSet != null && string.IsNullOrEmpty(nextSet.PID) == false)
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{
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mainObj.CURRENTPROCESS = nextSet.PROCESSTYPE;
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}
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else
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{
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//没有下一道工序，修改加工完成标记和加工完成时间
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mainObj.COMPLETEFLAG = EnumGeter.COMPLETEFLAG.COMPLETED.GetHashCode().ToString();
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mainObj.PROCESSSTATE = EnumGeter.COMPLETEFLAG.COMPLETED.GetHashCode().ToString();
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mainObj.COMPLETETIME = System.DateTime.Now;
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}
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#endregion
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mainObj.PROCESSSTATE = EnumGeter.OPERATESTATE.COMPLETED.GetHashCode().ToString();
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mainObj.STATUS = productState;
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}
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else
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{
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product.CURRENTPROCESS = nextSet.PROCESSTYPE;
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product.STATUS = productState;
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}
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#endregion
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#region 修改加工记录
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mainOpe.OPERATESTATE = EnumGeter.OPERATESTATE.COMPLETED.GetHashCode().ToString();
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mainOpe.OPERATEDDATE = System.DateTime.Now;
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#endregion
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#region 数据库操作
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using (IDataSession session = AppDataFactory.CreateMainSession())
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{
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session.OpenTs();
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modal.BaseSession = session;
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productDal.BaseSession = session;
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mainDal.BaseSession = session;
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try
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{
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//更新加工工序对象
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modal.Update(mainOpe);
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#region 更新设备模架的加工状态为空闲
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//2016-6-27 闫永刚
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LogManager.LogHelper.Info(new LogInfo() { Info = machine.MACHINECODDE + "Test-8:" + System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") });
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MainMolderStatusDAL mmdal = new MainMolderStatusDAL();
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mmdal.BaseSession = session;
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mmdal.Update(new MainMolderStatus() { MACHINECODDE = mainOpe.MACHINECODDE, OPERATIONFLAG = Convert.ToInt32(EnumGeter.OPERATIONFLAG.FREE.GetHashCode().ToString()), MOLDNUMBER = mainOpe.MOLDNUMBER, BARCODE = "" });
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LogManager.LogHelper.Info(new LogInfo() { Info = machine.MACHINECODDE + "Test-8:" + System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") });
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#endregion
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#region 更新本体或是零件信息
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LogManager.LogHelper.Info(new LogInfo() { Info = machine.MACHINECODDE + "Test-9:" + System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") });
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if (mainOpe.PRODUCTTYPE == EnumGeter.ProductType.benti.GetHashCode().ToString())
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{
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//更新本体信息
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mainDal.Update(mainObj);
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}
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else
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{
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//更新零件信息
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productDal.Update(product);
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}
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LogManager.LogHelper.Info(new LogInfo() { Info = machine.MACHINECODDE + "Test-9:" + System.DateTime.Now.ToString("yyyy-MM-dd HH:mm:ss") });
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#endregion
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#region 浇注投料信息
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if (machine.PROCESSTYPE == EnumGeter.ProcessType.jiaozhu.GetHashCode().ToString())
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{
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CastCounterDAL castdal = new CastCounterDAL();
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castdal.BaseSession = session;
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castdal.UpdateCounter();
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}
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if (addInjectItemList.Count > 0)
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{
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ProductInjectionDAL proInDal = new ProductInjectionDAL();
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proInDal.BaseSession = session;
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foreach (var p in addInjectItemList)
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{
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proInDal.Insert(p);
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}
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}
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#endregion
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ParameterDeal deal = new ParameterDeal();
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deal.InsertParameter(parConfigList, mainOpe, session);
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session.CommitTs();
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}
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catch (Exception ex)
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{
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session.RollbackTs();
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}
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}
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#endregion
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}
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}
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}
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catch (Exception ex)
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{
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}
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}
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public MainOperation ProcessPLC(MachineInfo machine,string MOULDCODE, List<ParameterConfig> parConfigList)
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{
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//最后要返回加工参数对象
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MainOperation mo = new MainOperation();
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ProductDAL productDal = new ProductDAL();
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ProcessRecordDAL processRecordDal = new ProcessRecordDAL();
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WorkCellDAL workcelldal = new WorkCellDAL();
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WorkLocDAL workLocDal = new WorkLocDAL();
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#region 获取工位信息
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WorkLoc workloc = new WorkLoc();
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List<WorkLoc> worklocList = workLocDal.GetList(new WorkLoc() { WORKLOC_CODE = machine.WORKLOC_CODE });
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if (worklocList.Count > 0)
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{
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workloc = worklocList[0];
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}
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#endregion
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#region 获取工序信息
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WorkCell workcell = workcelldal.GetWorkCellByCode(workloc.WORKCELL_CODE);
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#endregion
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#region 获取加工记录
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WorkCellRunStateDAL wrundal = new WorkCellRunStateDAL();
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string recordID=wrundal.GetWorkingRecordID(machine.WORKLOC_CODE, MOULDCODE);
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if (string.IsNullOrEmpty(recordID))
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{
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return null;
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}
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//20180624，闫永刚获取该工位最近加工的记录
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//获取加工中的记录
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//List<ProcessRecord> recordList = processRecordDal.GetList(
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// new ProcessRecord()
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// {
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// WORKLOC_CODE = machine.WORKLOC_CODE,
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// WORKCELL_CODE = workcell.WORKCELL_CODE,
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// MODULE_CODE=MOULDCODE,
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// IN_WORKCELL_TIME = System.DateTime.Now.AddHours(-2)
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// }).OrderByDescending(o => o.IN_WORKCELL_TIME).ToList<ProcessRecord>();
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//if (recordList.Count == 0)
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//{
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// return null;
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//}
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ProcessRecord record = processRecordDal.GetByPID(recordID); //recordList[0];
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#endregion
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#region 获取产品信息
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Product product = new Product();
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//获取产品对象
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product = productDal.Get(new Product() { PID = record.PRODUCT_PID });
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#endregion
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#region 加工记录
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mo.PID = record.PID;
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mo.PDID = record.PRODUCT_PID;
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mo.PRODUCTCODE = product.PRODUCTCODE;
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mo.MACHINECODDE = machine.MACHINECODDE;
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mo.MACHINENAME = machine.MACHINENAME;
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mo.MOLDNUMBER = record.MODULE_CODE;
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#endregion
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try
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{
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/*
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using (MutexLock stockLock = new MutexLock(machine.WORKLOC_CODE + ":Complete"))
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{
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#region 加工结果
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//目前只对冷刀弱化判断最后的加工结果
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string productState = EnumGeter.PRODUCTSTAUTS.QUALIFIED.GetHashCode().ToString();
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if (machine.WORKLOC_CODE == EnumGeter.ProcessType.lengdaoruohua.GetHashCode().ToString())
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{
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List<ParameterConfig> resultList = parConfigList.Where(o => o.COLUMNCODE.ToUpper() == "RESULT")
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.ToList<ParameterConfig>();
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if (resultList.Count == 0)
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{
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productState = EnumGeter.PRODUCTSTAUTS.CANCEL.GetHashCode().ToString();
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}
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else
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{
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ParameterConfig resultPC = resultList.First();
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if (resultPC.PARAVALUE != null && resultPC.PARAVALUE.ToString().Trim() == "NOK")
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{
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productState = EnumGeter.PRODUCTSTAUTS.CANCEL.GetHashCode().ToString();
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}
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}
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//加工合格
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record.PROCESS_STATE = "3";
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}
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#endregion
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#region 对加工记录的处理
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record.PROCESS_STATE = "1";
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#endregion
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#region 提交数据库
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using (IDataSession session = AppDataFactory.CreateMainSession())
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{
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session.OpenTs();
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processRecordDal.BaseSession = session;
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processRecordDal.Update(record);
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session.CommitTs();
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}
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#endregion
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}*/
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}
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catch (Exception ex)
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{
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}
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return mo;
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}
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public void Interrupt(MachineInfo machine, List<ParameterConfig> parConfigList)
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{
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MainDAL mainDal = new MainDAL();
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ProductDAL productDal = new ProductDAL();
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try
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{
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#region 获取加工记录
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List<MainOperation> listOperate = new List<MainOperation>();
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MainOperationDAL modal = new MainOperationDAL();
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var moldNumber = "1";
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MainOperation condition = new MainOperation()
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{
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OPERATESTATE = EnumGeter.OPERATESTATE.OPERATING.GetHashCode().ToString(),
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PROCESSTYPE = machine.PROCESSTYPE,
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MACHINECODDE = machine.MACHINECODDE,
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MOLDNUMBER = moldNumber,
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PRODUCELINE = machine.PRODUCELINE
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};
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//获取正在加工中的加工记录
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List<MainOperation> mainOperatingList = modal.GetList(condition)
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.OrderByDescending(o => o.CREATEDATE).ToList<MainOperation>();
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#endregion
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//加工操作
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if (mainOperatingList.Count > 0)
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{
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List<ProductInjection> addInjectItemList = new List<ProductInjection>();
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//获取加工工序记录
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MainOperation mainOpe = mainOperatingList[0];
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#region 处理本体或是产品对象
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//初始化本体对象
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Main mainObj = new Main();
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//初始化零件对象
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Product product = new Product();
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//判断加工工序产品的产品类别，获取对应的对象
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if (mainOpe.PRODUCTTYPE == EnumGeter.ProductType.benti.GetHashCode().ToString())
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{
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//获取本体对象
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mainObj = mainDal.Get(new Main() { PID = mainOpe.PDID });
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}
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else
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{
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//获取产品对象
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product = productDal.Get(new Product() { PID = mainOpe.PDID });
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}
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#endregion
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#region 加工结果
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//目前只对冷刀弱化判断最后的加工结果
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string productState = EnumGeter.PRODUCTSTAUTS.CANCEL.GetHashCode().ToString();
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#endregion
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#region 本体或是产品信息
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if (mainOpe.PRODUCTTYPE == EnumGeter.ProductType.benti.GetHashCode().ToString())
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{
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//没有下一道工序，修改加工完成标记和加工完成时间
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//mainObj.COMPLETEFLAG = EnumGeter.COMPLETEFLAG.COMPLETED.GetHashCode().ToString();
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mainObj.PROCESSSTATE = EnumGeter.COMPLETEFLAG.COMPLETED.GetHashCode().ToString();
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mainObj.COMPLETETIME = System.DateTime.Now;
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mainObj.STATUS = productState;
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}
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else
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{
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product.STATUS = productState;
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}
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#endregion
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#region 修改加工记录
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mainOpe.OPERATESTATE = EnumGeter.OPERATESTATE.COMPLETED.GetHashCode().ToString();
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mainOpe.OPERATEDDATE = System.DateTime.Now;
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#endregion
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#region 数据库操作
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using (IDataSession session = AppDataFactory.CreateMainSession())
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{
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session.OpenTs();
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modal.BaseSession = session;
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productDal.BaseSession = session;
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mainDal.BaseSession = session;
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|
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try
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{
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//更新加工工序对象
|
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modal.Update(mainOpe);
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|
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#region 更新本体或是零件信息
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|
|
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if (mainOpe.PRODUCTTYPE == EnumGeter.ProductType.benti.GetHashCode().ToString())
|
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{
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//更新本体信息
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mainDal.Update(mainObj);
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|
}
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else
|
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{
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//更新零件信息
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|
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productDal.Update(product);
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}
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#endregion
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|
|
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ParameterDeal deal = new ParameterDeal();
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deal.InsertParameter(parConfigList, mainOpe, session);
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|
|
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session.CommitTs();
|
|
}
|
|
catch (Exception ex)
|
|
{
|
|
session.RollbackTs();
|
|
}
|
|
}
|
|
|
|
#endregion
|
|
}
|
|
}
|
|
catch (Exception ex)
|
|
{
|
|
|
|
}
|
|
}
|
|
|
|
/// <summary>
|
|
/// 浇注转台
|
|
/// </summary>
|
|
/// <param name="machine"></param>
|
|
/// <param name="parConfigList"></param>
|
|
public void CastProcess(MachineInfo machine, List<ParameterConfig> parConfigList)
|
|
{
|
|
List<MainOperation> listOperate = new List<MainOperation>();
|
|
MainOperationDAL modal = new MainOperationDAL();
|
|
|
|
MainOperation condition = new MainOperation()
|
|
{
|
|
OPERATESTATE = EnumGeter.OPERATESTATE.OPERATING.GetHashCode().ToString(),
|
|
PROCESSTYPE = machine.PROCESSTYPE,
|
|
MACHINECODDE = machine.MACHINECODDE,
|
|
MOLDNUMBER = parConfigList.First(o => o.COLUMNCODE.Contains("MCNO")).PARAVALUE.ToString(),
|
|
PRODUCELINE = machine.PRODUCELINE
|
|
};
|
|
|
|
ProductDAL productDal = new ProductDAL();
|
|
|
|
//获取正在加工中的加工记录
|
|
List<MainOperation> mainOperatingList = modal.GetList(condition)
|
|
.OrderByDescending(o => o.CREATEDATE).ToList<MainOperation>();
|
|
|
|
|
|
#region 获取产品加工记录
|
|
//获取表皮信息
|
|
MainOperation slushMainOpe = mainOperatingList.First(o => o.PRODUCTTYPE == EnumGeter.ProductType.biaopi.GetHashCode().ToString());
|
|
|
|
//获取骨架信息
|
|
MainOperation frameMainOpe = mainOperatingList.First(o => o.PRODUCTTYPE == EnumGeter.ProductType.gujia.GetHashCode().ToString());
|
|
|
|
#endregion
|
|
|
|
#region 获取产品信息
|
|
|
|
//获取表皮
|
|
Product slushProduct = productDal.Get(new Product() { PID = slushMainOpe.PDID });
|
|
|
|
//获取骨架
|
|
Product frameProduct = productDal.Get(new Product() { PID = frameMainOpe.PDID });
|
|
|
|
#endregion
|
|
|
|
#region 获取本体信息
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
InjectionRecorderDAL injectDal = new InjectionRecorderDAL();
|
|
|
|
List<InjectionRecorder> list = injectDal.GetLastRecorder(new InjectionRecorder()
|
|
{
|
|
MACHINECODDE = machine.MACHINECODDE,
|
|
});
|
|
|
|
if (list.Count > 0)
|
|
{
|
|
|
|
InjectionRecorder inRecorder = list[0];
|
|
#region 零件投料关联记录
|
|
|
|
ProductInjection proInject = new ProductInjection();
|
|
|
|
proInject.PID = Guid.NewGuid().ToString();
|
|
proInject.IPID = inRecorder.PID;
|
|
//proInject.MPPID = mainObj.PID;
|
|
proInject.MATERIALNAME = inRecorder.MATERIALNAME;
|
|
proInject.MATERIALCODE = inRecorder.MATERIALCODE;
|
|
proInject.MATERIALTYPE = inRecorder.MATERIALTYPE;
|
|
proInject.MATERIALBATCH = inRecorder.MATERIALBATCH;
|
|
proInject.MATERIALCODE = inRecorder.MATERIALCODE;
|
|
proInject.INJECTIONINDEX = inRecorder.INJECTIONINDEX;
|
|
proInject.INJECTIONTERMINAL = inRecorder.INJECTIONTERMINAL;
|
|
proInject.USEDWEIGHT = 0;
|
|
proInject.CREATEDATE = System.DateTime.Now;
|
|
proInject.CREATEUSER = inRecorder.CREATEUSER;
|
|
proInject.UPDATEUSER = inRecorder.UPDATEUSER;
|
|
|
|
//addInjectItemList.Add(proInject);
|
|
|
|
#endregion
|
|
|
|
}
|
|
}
|
|
|
|
#endregion
|
|
}
|
|
}
|
|
|